Plastic Polymers’ Resistance
In the field of plastics industry, the chemical resistance of polymers is one of the key factors that determine their application range and service life. Many polymers show chemical resistance from high to low, and these materials are widely classified as thermoplastics, elastomers, rubbers and thermosetting materials. Each type of material has a unique molecular structure and chemical properties, which leads to different resistance to various chemicals.
Thermoplastic materials are a class of polymers that can melt and flow when heated, and can solidify and form after cooling. Common thermoplastic materials such as polyethylene (PE), polypropylene (PP) and polyvinyl chloride (PVC) have relatively high chemical resistance.
Taking polyethylene as an example, its molecular chain is composed of a large number of ethylene monomers connected by covalent bonds, with a relatively regular structure and weak intermolecular forces. This structure makes polyethylene have good tolerance to most inorganic acids, alkalis and salt solutions, and can resist the erosion of chemicals to a certain extent.
However, thermoplastic materials are not perfect. They often show poor chemical resistance in organic solvents. For example, polystyrene (PS) is easily dissolved in aromatic hydrocarbon solvents such as benzene and toluene, which limits its application in certain specific chemical environments.
Elastomers are a class of polymer materials with high elasticity. Their molecular chains are in an amorphous state at room temperature and have a certain cross-linked structure. Common elastomers include nitrile rubber (NBR) and silicone rubber (VMQ). Nitrile rubber has good resistance to oils and organic solvents due to the presence of cyanide in its molecular chain.
It is widely used in the fields of seals and oil pipes in the automotive industry. However, the chemical resistance of elastomers also has limitations. For example, although silicone rubber performs well in high temperature resistance and weather resistance, its molecular structure may be destroyed under the action of certain strong oxidizing acids or alkalis, resulting in performance degradation.
Rubber, as an important branch of elastomers, usually refers to natural rubber and synthetic rubber. Natural rubber is mainly composed of polyisoprene. It has good elasticity and processing properties, but relatively low chemical resistance. Natural rubber is susceptible to aging due to the effects of oxygen, ozone and ultraviolet rays, which causes the molecular chain to break or cross-link, thus making the rubber hard, brittle and lose its elasticity.
Synthetic rubber has improved its chemical resistance to a certain extent by designing and modifying its molecular structure. For example, chloroprene rubber (CR) has good weather resistance, oil resistance and chemical corrosion resistance due to the presence of chlorine atoms in its molecular chain, and can be used to manufacture various sealing materials, hoses and cable sheaths.
Thermosetting materials are a type of polymer that forms an insoluble and infusible three-dimensional network structure through chemical reactions under heating, pressurization or the action of a curing agent. Common thermosetting materials such as epoxy resins and phenolic resins have extremely high chemical resistance.
Taking epoxy resin as an example, the three-dimensional network structure formed after curing is very stable and can effectively resist the erosion of various chemical substances. It has good tolerance to acids, alkalis, salt solutions and organic solvents.
In addition, thermosetting materials also have high mechanical strength and dimensional stability, so they are widely used in fields such as aerospace, electronics and electrical appliances that have strict requirements on material properties. However, once thermosetting materials are solidified, they are difficult to melt and process again, which also limits their recycling possibilities.
In practical applications, the plastics industry will select suitable materials based on the specific use environment and needs, taking into account the chemical resistance and other performance indicators of various polymers.
At the same time, with the continuous development of science and technology, the development of new materials with higher chemical resistance and comprehensive performance through the modification and optimization of polymer molecular structures will further promote the development and application of the plastics industry.
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